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Industry Focused Products!

 

1. Iron and Steel Industry:

In the iron and steel industry, refractories are indispensable for withstanding the intense heat and corrosive environments of processes such as smelting, refining, and casting. Refractory materials line the inside of furnaces, ladles, and casting equipment, protecting against molten metal and slag. Our products for this sector include:

Magnesia-Carbon Bricks: These are widely used in steel ladles, electric arc furnaces, and basic oxygen furnaces. Magnesia-carbon bricks offer excellent thermal resistance, strength, and durability, standing up to high temperatures and corrosive slag.

Alumina Bricks and Castables: High-alumina bricks and castables are commonly used in blast furnaces, ladle linings, and tundishes. These materials resist thermal shock and provide high resistance to wear and erosion.

Slide Gate Plates and Nozzles: Essential for controlling the flow of molten steel in casting operations, our slide gate plates and nozzles are made from alumina-graphite and zirconia-carbon, ensuring durability and resistance to clogging.

Refractory Castables: Our alumina and silica-based castables are ideal for applications that require custom shapes or quick repairs, providing versatile solutions for furnace linings and repairs.

2. Cement Industry:

Cement manufacturing involves extremely high temperatures, particularly in the kiln, preheater, and clinker cooler areas. Refractories in this industry must be resistant to thermal shock, chemical attack, and abrasion from raw materials and clinker. Our cement industry refractory products include:

Basic Bricks (Magnesia and Magnesia-Chrome Bricks): These bricks are used in the rotary kiln linings and provide excellent resistance to the chemical wear from clinker and high-temperature stability, ensuring kiln durability and efficiency.

High-Alumina Bricks: These bricks are used in preheater towers and other high-heat zones in cement plants. They offer resistance to thermal shock and chemical corrosion, extending the lifespan of preheater linings.

Castable and Plastic Refractories: These flexible materials are used for linings in areas requiring complex shapes or frequent maintenance, such as cooler grates and nose rings. Our castables and plastics are tailored to withstand the high abrasion and temperature fluctuations in these zones.

Refractory Mortars and Patching Compounds: These products are essential for patching and maintaining cement kilns and preheater linings, providing flexibility and ease of application for quick repairs.

3. Glass Industry:

Glass manufacturing processes expose refractories to high temperatures and highly reactive glass melts. The refractories used in glass furnaces and melting tanks must resist corrosion and thermal cycling to ensure the purity and consistency of the glass product. Our specialized glass industry refractories include:

Fused Cast AZS Refractories (Alumina-Zirconia-Silica): AZS refractories are the standard for glass furnaces, providing high resistance to glass melt corrosion, protecting the furnace structure, and preventing contamination in the glass product.

Silica Bricks: These bricks are commonly used in the crowns of glass furnaces. They offer excellent thermal stability, maintaining their shape and structural integrity even under prolonged high temperatures.

Zircon and Mullite Bricks: Used in forehearths and regenerators, zircon and mullite refractories offer high thermal shock resistance and low contamination risk, ensuring the glass melt’s purity and quality.

High-Alumina Refractory Products: Used in feeder channels and regenerators, high-alumina refractories resist wear and corrosion, ensuring reliable performance in the demanding conditions of glass production.

 

 

Iron and Steel

  1. Iron Ore: The primary source of iron.
  2. Coal/Coke: Used as a reducing agent and fuel in the blast furnace.
  3. Limestone: Acts as a flux to remove impurities in the form of slag.
  4. Scrap Steel: Recycled material often added in steelmaking.
  5. Manganese: Enhances steel hardness and deoxidation.
  6. Chromium: For corrosion resistance (stainless steel).
  7. Nickel: Improves toughness and corrosion resistance in alloys.

Cement

  1. Limestone (Calcium Carbonate): Primary source of calcium in cement.
  2. Clay/Shale: Supplies silica, alumina, and iron oxide.
  3. Sand/Quartz: Additional source of silica.
  4. Iron Ore: Sometimes used for iron content in the mix.
  5. Gypsum: Added during grinding to control the setting time of cement.

Glass

  1. Silica Sand: The main component of glass, providing silica.
  2. Soda Ash: Lowers the melting point of silica for ease of shaping.
  3. Limestone: Adds durability and stability to the glass.
  4. Dolomite: Provides magnesium and calcium for improving durability.
  5. Feldspar: Used as a flux to reduce the melting temperature.
  6. Cullets (Recycled Glass): Melted with raw materials to save energy.

 

Our ferrous alloys product line is specifically designed to enhance performance and durability in the iron and steel, cement, and glass industries. Each of these industries relies on specialized ferrous alloys to improve the strength, resilience, and heat resistance of their equipment and end products.

For the Iron and Steel Industry:

In iron and steel production, we supply a variety of ferrous alloys that play a key role in refining, alloying, and enhancing the mechanical properties of steel. Our offerings include:

  • Ferrochrome (FeCr): Used to introduce chromium into steel, providing improved hardness and corrosion resistance, ideal for producing stainless and tool steels.
  • Ferromanganese (FeMn): Essential for desulfurization and deoxidization in steelmaking, ferromanganese also boosts strength and hardness in structural steels.
  • Ferrovanadium (FeV): Adds vanadium to steel, which improves toughness, resistance to impact, and overall durability, commonly used in high-strength, low-alloy steels.
  • Ferro-titanium (FeTi): Reduces impurities like oxygen and nitrogen and refines grain structure in steel, widely used in the production of specialty steels for automotive and aerospace industries.

For the Cement Industry:

The cement industry relies on ferrous alloys to maintain durability and enhance the wear resistance of equipment exposed to abrasive and high-heat conditions during production. We provide:

  • Heat-resistant alloyed castings: These are used in kiln components, clinker cooler grates, and other high-temperature areas, minimizing wear and ensuring consistent operation.
  • Chromium-Molybdenum Alloys: These alloys are used in grinding media for cement mills, as they withstand the abrasive materials in the milling process, resulting in extended service life and reduced downtime.
  • High-manganese Steel Liners: Known for excellent impact resistance, these liners are applied in cement crushers and grinding mills, helping to improve crushing efficiency and extend equipment longevity.

For the Glass Industry:

In glass manufacturing, ferrous alloys are essential for high-temperature applications and to support machinery that must maintain durability under extreme heat and abrasive conditions. We provide:

  • Ferro-nickel and Nickel-based Alloys: Used in glass melting tanks and furnace components, these alloys offer excellent corrosion and oxidation resistance at elevated temperatures, critical for clean and consistent glass production.
  • Ferrous Heat-resistant Alloys for Rollers: These are used in glass-forming machines and annealing lehrs, where components are exposed to high temperatures and require resistance to scaling and deformation.
  • Molybdenum-alloy Electrodes: Essential in electric glass furnaces, these electrodes support precise, high-temperature glass melting, providing improved control over quality and consistency.

Each alloy we offer is meticulously sourced and tested to meet rigorous industry standards, ensuring our clients in the iron and steel, cement, and glass sectors receive materials that enhance productivity, reduce maintenance requirements, and ultimately lead to higher-quality finished products.

Our non-ferrous alloy product range is tailored to meet the specialized needs of the iron and steel, cement, and glass industries. Non-ferrous alloys provide advantages like corrosion resistance, high thermal stability, and strength without the weight of ferrous alloys, making them ideal for various high-performance applications in these sectors.

For the Iron and Steel Industry:

In iron and steel manufacturing, non-ferrous alloys are often used to enhance the properties of equipment and to create specific alloyed steels with unique characteristics. Key products include:

Copper Alloys (Bronze and Brass): Copper-based alloys are utilized in cooling systems for blast furnaces and continuous casting machines due to their excellent thermal conductivity, reducing overheating and wear on critical components.

Aluminum Alloys: Aluminum alloys are used to reduce the weight of moving components, improve energy efficiency, and enhance heat dissipation in equipment. They’re also used as alloying agents to modify steel’s properties in certain applications.

Nickel Alloys: High-performance nickel alloys are used in components that face extreme heat and corrosion, such as furnace linings and heat exchangers. Nickel’s resistance to oxidation at high temperatures makes it essential for protecting equipment and prolonging lifespan.

Zinc Alloys: Often used in galvanization, zinc alloys coat steel surfaces, providing a protective layer against corrosion, essential for iron and steel structures and equipment that require long-lasting durability.

For the Cement Industry:

Non-ferrous alloys in the cement industry are valuable in high-wear and high-temperature areas, contributing to the durability and longevity of equipment. Our offerings include:

Aluminum Bronze: Known for its resistance to wear and corrosion, aluminum bronze is used in components like pump impellers, bearings, and bushings that handle abrasive materials and high-load environments.

Nickel-Aluminum Alloys: These alloys are applied in heat-resistant parts of kilns and grinding mills. Their ability to withstand extreme temperatures without deforming or corroding makes them ideal for prolonged use in cement production.

Titanium Alloys: Used in fans, separators, and components exposed to acidic or corrosive environments, titanium alloys offer exceptional corrosion resistance and strength-to-weight ratio, which is beneficial for parts that face harsh conditions in cement plants.

For the Glass Industry:

In glass manufacturing, non-ferrous alloys help maintain consistent quality and durability under high temperatures and corrosive environments common in glass production. We supply:

Platinum-Rhodium Alloys: These alloys are essential for glass-melting electrodes and thermocouples due to their stability and durability in molten glass, where they resist corrosion and ensure purity, critical for high-quality glass production.

Copper Alloys: Copper-based alloys are commonly used in mold and tooling components for glass-forming machinery, where excellent thermal conductivity is needed for rapid cooling and consistent product shaping.

Molybdenum Alloys: While not fully non-ferrous, molybdenum alloys are often used for glass furnace parts, including stirrers and electrodes, as they resist oxidation and maintain strength in high-temperature, high-stress conditions, providing both durability and quality control.

Aluminum Alloys: Aluminum components in handling and transportation equipment, such as conveyors and rollers, offer the necessary strength, lightweight design, and corrosion resistance to optimize production efficiency in glass plants.

Each of our non-ferrous alloys is carefully selected to meet the specific operational demands of the iron and steel, cement, and glass industries, helping our clients reduce maintenance, increase durability, and achieve higher efficiency. Our non-ferrous materials contribute to more reliable processes, better energy efficiency, and longer equipment life in each of these demanding industrial settings.

We offer a wide selection of equipment and spare parts tailored for heavy-duty industrial applications. For the iron and steel industry, we supply rolling mills, furnace components, and ladle accessories. In the glass sector, our range includes glass-forming machinery and annealing lehr parts, which are essential for consistent, high-quality glass production. For cement manufacturing, we supply kiln components, crushers, and grinders designed to withstand abrasive materials and demanding operational conditions. Our parts are rigorously tested to ensure durability and long service life, helping to optimize maintenance cycles and reduce operational costs.

Iron and Steel Industry

 

  1. Quicklime (Calcium Oxide, CaO)

    • Acts as a flux in the blast furnace to remove impurities like silica (SiO₂), forming slag.
    • Used in steel refining processes (e.g., Basic Oxygen Furnace) for desulfurization and dephosphorization.
    • Enhances the separation of impurities from molten metal.

  2. Hydrated Lime (Calcium Hydroxide, Ca(OH)₂)

    • Used in flue gas treatment to reduce sulfur emissions.
    • Sometimes applied in water treatment for cooling systems in steel plants.

  3. Dolomitic Lime (Calcium Magnesium Oxide, CaMgO₂)

    • Used as a flux in steelmaking for its additional magnesium content, which improves slag formation and increases refractory protection.

Cement Industry

  1. Limestone (Calcium Carbonate, CaCO₃)

    • The primary raw material for producing lime during clinker production.
    • Decomposes to form quicklime (CaO) during calcination, which reacts with silica, alumina, and iron to form the cement clinker.

  2. Quicklime (Calcium Oxide, CaO)

    • May be directly added in specialized cement types to enhance properties like rapid setting and strength.

  3. Hydrated Lime (Calcium Hydroxide, Ca(OH)₂)

    • Sometimes added for mortar and plaster applications as part of the cement mix.

Glass Industry

  1. Limestone (Calcium Carbonate, CaCO₃)

    • Provides calcium oxide (CaO), which stabilizes the glass and improves durability.
    • Essential in soda-lime glass production (the most common type of glass).

  2. Dolomitic Lime (CaCO₃ + MgCO₃)

    • Supplies both calcium and magnesium oxides, enhancing chemical stability and preventing glass from dissolving in water.

For the Iron and Steel Industry:

In iron and steel manufacturing, non-ferrous alloys are often used to enhance the properties of equipment and to create specific alloyed steels with unique characteristics. Key products include:

Copper Alloys (Bronze and Brass): Copper-based alloys are utilized in cooling systems for blast furnaces and continuous casting machines due to their excellent thermal conductivity, reducing overheating and wear on critical components.

Aluminum Alloys: Aluminum alloys are used to reduce the weight of moving components, improve energy efficiency, and enhance heat dissipation in equipment. They’re also used as alloying agents to modify steel’s properties in certain applications.

Nickel Alloys: High-performance nickel alloys are used in components that face extreme heat and corrosion, such as furnace linings and heat exchangers. Nickel’s resistance to oxidation at high temperatures makes it essential for protecting equipment and prolonging lifespan.

Zinc Alloys: Often used in galvanization, zinc alloys coat steel surfaces, providing a protective layer against corrosion, essential for iron and steel structures and equipment that require long-lasting durability.

For the Cement Industry:

Non-ferrous alloys in the cement industry are valuable in high-wear and high-temperature areas, contributing to the durability and longevity of equipment. Our offerings include:

Aluminum Bronze: Known for its resistance to wear and corrosion, aluminum bronze is used in components like pump impellers, bearings, and bushings that handle abrasive materials and high-load environments.

Nickel-Aluminum Alloys: These alloys are applied in heat-resistant parts of kilns and grinding mills. Their ability to withstand extreme temperatures without deforming or corroding makes them ideal for prolonged use in cement production.

Titanium Alloys: Used in fans, separators, and components exposed to acidic or corrosive environments, titanium alloys offer exceptional corrosion resistance and strength-to-weight ratio, which is beneficial for parts that face harsh conditions in cement plants.

For the Glass Industry:

In glass manufacturing, non-ferrous alloys help maintain consistent quality and durability under high temperatures and corrosive environments common in glass production. We supply:

Platinum-Rhodium Alloys: These alloys are essential for glass-melting electrodes and thermocouples due to their stability and durability in molten glass, where they resist corrosion and ensure purity, critical for high-quality glass production.

Copper Alloys: Copper-based alloys are commonly used in mold and tooling components for glass-forming machinery, where excellent thermal conductivity is needed for rapid cooling and consistent product shaping.

Molybdenum Alloys: While not fully non-ferrous, molybdenum alloys are often used for glass furnace parts, including stirrers and electrodes, as they resist oxidation and maintain strength in high-temperature, high-stress conditions, providing both durability and quality control.

Aluminum Alloys: Aluminum components in handling and transportation equipment, such as conveyors and rollers, offer the necessary strength, lightweight design, and corrosion resistance to optimize production efficiency in glass plants.

Each of our non-ferrous alloys is carefully selected to meet the specific operational demands of the iron and steel, cement, and glass industries, helping our clients reduce maintenance, increase durability, and achieve higher efficiency. Our non-ferrous materials contribute to more reliable processes, better energy efficiency, and longer equipment life in each of these demanding industrial settings.

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